Lawall

How 3D Printing is Shaping the Future of Prosthetic Care

For years, the process of creating prosthetic devices has relied on traditional methods that, while effective, can be time-intensive and labor-intensive. Recent advancements in 3D printing technology are revolutionizing the field of prosthetics by offering new ways to improve workflows, enhance customization, and support patient care. At Lawall, we are proud to integrate 3D printing into our processes as part of our commitment to staying at the forefront of innovation and delivering the best possible care to our patients.

3D Printer

3D Printing at Lawall

At Lawall, 3D printing is not replacing traditional methods but augmenting them to provide practitioners with more options when crafting prosthetic devices. For instance, one common application is the creation of check sockets. Traditionally, this process involves casting, filling the cast with plaster, hand-modifying the model, and pulling plastic to create the check socket. With 3D printing, this workflow is transformed: practitioners can take a cast, scan it, make modifications digitally, and then 3D print the check socket. Both methods use PETG, a durable and lightweight material that is biocompatible.

The benefits of this digital workflow are numerous. It reduces material waste, as the 3D printing process uses only the necessary amount of PETG filament, making it a more environmentally friendly option. Additionally, digital modifications allow for a precise fit, and the process can be more efficient depending on the practitioner’s preference. Ultimately, it’s up to the practitioner to decide which method works best for their workflow and the patient’s needs, ensuring that patient care remains the top priority.

UNYQ CustomFit FIRM

3D Printing in Prosthetic Covers:

UNYQ and Customization

One of the most exciting applications of 3D printing in prosthetics is in the creation of custom prosthetic covers. Companies like UNYQ use advanced scanning technology to design and 3D print covers that are tailored to each patient’s unique limb. These covers not only provide protection for the prosthetic device but also allow patients to express their individuality and style. With a variety of designs and finishes available, patients can turn what was once seen as a purely functional device into a personalized expression of who they are.
This blend of form and function demonstrates how 3D printing is enhancing the patient experience, making prosthetics not just tools for mobility but also sources of confidence and pride.
Open Bionics Hero Arm

Innovative 3D-Printed Prosthetic Devices:

HERO Arm

The HERO Arm by Open Bionics is another example of how 3D printing is transforming the field of prosthetics. The HERO Arm is a lightweight, multi-grip bionic arm that is 3D printed for each individual user based on scans of their residual limb. This allows for a precise and comfortable fit while keeping the device lightweight and functional. The HERO Arm is not only a marvel of engineering but also an accessible option for many individuals seeking advanced prosthetic solutions.

Supporting Underserved Populations with 3D Printing

One of the most impactful applications of 3D printing in prosthetics is its potential to address the needs of individuals in underserved or low-resource settings. Charities and non-profits have begun using 3D printing to manufacture prosthetic devices at scale, offering affordable and accessible solutions to individuals who might otherwise go without. In regions where traditional prosthetics are cost-prohibitive, 3D printing provides a viable alternative.
While these 3D-printed devices may not always match the durability or functionality of traditional prosthetics, they represent a significant step forward in improving accessibility. The ability to produce lightweight prosthetic devices locally using portable 3D printing units also ensures that even remote communities can benefit from this technology.
3D printed prosthetic hand creating a heart

Why 3D Printing Matters

At its core, 3D printing represents a shift toward more personalized, efficient, and sustainable prosthetic care. The technology enables practitioners to explore new workflows, enhance customization, and reduce waste—all while maintaining the high standards of care that patients deserve. Whether it’s through the creation of check sockets, custom covers, or advanced devices like the HERO Arm, 3D printing is helping to reshape the future of prosthetics.
At Lawall, we are proud to embrace innovation, using 3D printing as part of our mission to provide the best possible outcomes for our patients. By staying on the cutting edge of technology, we can continue to improve lives—one layer at a time.

Related Posts

4991312

The Future is Here: Top Advancements in Prosthetic Technology

Technological advancement has continued to explode as the decades pass, with something new and exciting growing weekly. The field of prosthetics has not been immune to these improvements, either, seeing significant advancements that improve not only the accessibility of prosthetics but also their capability and safety.

Read More
prosthetic Lawall

Microprocessor knees – Everything you need to know

Choosing the right type of prosthetic can be overwhelming. Lawall Prosthetics & Orthotics has highly skilled prosthetists who can help you pick the right prosthetic for you. Call us today if you have any questions regarding microprocessor knees or any other type of prosthetic or orthotic.

Read More
Orthotics 101

Orthotics 101: How Custom Orthotics Improve Daily Life

More commonly known as splints, braces, or foot inserts, orthotics are used by those needing extra support. Whether from how their body was born or a condition that builds over the years, orthotics can relieve pain, improve mobility, and increase your quality of life.

Read More
xft g4 01 01

G4 Functional Electrical Stimulation Foot Drop Technology

Foot drop is a common condition experienced by many where an individual is unable to or faces a lot of difficulty lifting the front part of their foot. This can often lead to an increased risk of falling, significantly constraining mobility.

If you have been continuously experiencing foot drop and are looking to improve your altered foot gait and hindered mobility, G4 Functional Electrical Stimulation Foot Drop Technology could be the solution for you.

Read More
Scroll to Top